Here’s Exactly How Pickleball Paddles Are Made

Pickleball has exploded in popularity, and so has interest in the equipment used—especially paddles. But have you ever wondered how pickleball paddles are actually made?

Paddles can be crafted using a handful of different materials and designs, and the process in which they’re made will depend on where—and how—they’re manufactured.

Most paddles on the market today are manufactured in China, but there are some standout brands that take pride in keeping operations within the U.S. (we’re lookin’ at you, Selkirk).

This article explains in simple terms how pickleball paddles are made, answering some of the most common questions people have about them. We’ll look at what materials are used, how they’re put together, and what makes a good paddle.

Whether you’re new to pickleball or have been playing for a while, read on to learn a few interesting things about the paddles you use in your games.

Types and Varieties of Pickleball Paddles

Pickleball paddles vary widely to suit different skill levels and playing styles.

Beginners may prefer larger, lighter paddles for easier ball control, while intermediate/advanced players might opt for smaller, heavier paddles for more power and precision.

Custom paddles are also available, tailored to individual preferences in weight, grip size, and design.

The most widely used materials for pickleball paddles are:

• Graphite: Lightweight and powerful, graphite paddles offer excellent control and are favored by experienced players.
• Composite: Versatile and popular, composite paddles are made from a mix of materials like fiberglass or carbon fiber, providing a good balance of power and control.
• Aluminum: Known for their strength and lightness, aluminum core paddles offer good control but may lack power.
• Polymer: Soft and quiet, polymer core paddles are lightweight and offer a good mix of control and power, making them popular in modern designs.

Thermoformed Paddles: Manufacturing Process

How are thermoformed paddles made?

• Material Selection: Manufacturers begin with a core material, like polymer or aluminum.
• Heating: The core is heated until pliable.
• Molding: While hot, it’s pressed into the desired shape.
• Cooling: The paddle is cooled to retain its new form.
• Finishing Touches: Surfaces are added for grip and aesthetics.

Watch this video from Dink Pickleball for a glimpse at the paddle manufacturing process:

Technological Advancements in Paddle Manufacturing

The pickleball paddle industry is continuously innovating.

Recent advancements in 2022 and 2023 include aerodynamic designs for reduced air resistance, vibration dampening technologies for better comfort, and surface textures that enhance ball spin.

These technological developments are completely reshaping the game! Check out Luxe’s new luxury paddle that allows some air through openings in the base of the paddle:

3D Printing and Pickleball Paddles

Can you 3D print a pickleball paddle?

Yes, you can 3D print a pickleball paddle, but there are a few problems with the process:

• Material Constraints: Most 3D printers can’t use materials approved for official paddles.
• Not for Competitive Use: 3D printed paddles are more for novelty or personal use.

How do you add power to a pickleball paddle?

Increasing the power of your pickleball paddle is key to elevating your game. Here’s how you can add power to your paddles:

• Choose Heavier Paddles: Heavier paddles can generate more power.
• Material Matters: Paddles with a rigid core (like graphite) can enhance power.
• Grip and Technique: Improving your grip and swing technique can also increase power.

Identifying Fake Pickleball Paddles

Are there fake pickleball paddles?

Yes, like many sports equipment, counterfeit pickleball paddles exist. They often use inferior materials and don’t meet official standards. To avoid fakes:

• Check Branding: Look for well-known brands. Our favorites are Recess Pickleball (designed in Texas) and Selkirk Paddles (manufactured in the US!).
• Quality Inspection: Examine the material and build quality. If buying online, be sure to read reviews!
• Purchase from Reputable Stores: Buy from known sports equipment stores or official online retailers.

How can you tell if a pickleball paddle is bad?

• Surface Damage: Cracks or peeling indicate a paddle is worn out
• Sound Changes: A hollow or dull sound when hitting the ball can signal internal damage
• Handle Issues: A loose or uncomfortable handle affects play quality

Can pickleball paddles get wet?

Pickleball paddles can handle a bit of water, like light rain or splashes, but it’s not a good idea to get them really wet.

Don’t leave them out in the rain or dunk them in water. How well they stand up to water depends on what they’re made of. Some materials are better at keeping water out than others, like graphite, or plastic or polymer materials.

Final Thoughts

Pickleball paddles are essential for enjoying the game. Understanding how they’re made and what makes a quality paddle can enhance your playing experience and equipment choices.

Paddle companies like Recess and Selkirk take a lot of care and pride in designing quality products for players. That’s why they’re our top choice for paddles.

Find our top picks for paddles here:

• Recess Pickleball Paddle Review
• Pickleball Paddles Under $100
• Best Pickleball Paddles for Intermediate Players

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